Machine Tools

The right tool for perfect machine performance

Machine tools are synonymous for precision. Both in production and also in the use of metal and plastics processing, there are high standards for precision and quality of work. This applies also to the treatment of operating fluids, production waste and dust particles, where adequate separation or treatment ensures optimal sequences in the production process. Filtration Group offers smart and proven solutions for virtually any application relating to machine-controlled milling, turning, pressing or grinding.


From oil mist separation systems to automatic filters for cutting applications to efficient filter elements for cooling lubricants, Filtration Group supplies manufacturers and users with top quality products that are precisely tailored to the particular requirements. The service offering from Filtration Group begins with the expert consultation together with the customer and continues after commissioning with a profit-optimizing service program. The goal is to ensure full functionality of the machine tool for the longest possible time.

In addition to flawless service, Filtration Group places great value on the availability of systems and elements to eliminate long delivery times. Our customers further benefit from the innovation of the company. With new filter media and processing methods, we are constantly working to improve the capacity and performance of our products and keep up with the pace of machine tool development. This much is clear: In this industry, shutdowns are not an option.

Together we are making tooling machines...

...safer, because we offer long-lasting filters and systems that avoid interruptions in the production process and save employees frequent manual intervention

...healthier, because with our separators and dedusting filters we provide clean breathing air at the factory workstations

...more productive, because our filters and separation systems keep dirt away from machines, keep operating fluids clean and thereby extend service lives.

Applications

We have the right "deus ex machina" solution for each machine

But unlike in Greek tragedy, our helpers solve problems before they arise: With Filtration Group filters and separators, clogged nozzles in cooling lubricant plants, greasy oil film on machinery or sticky metal shavings are a thing of the past. Along with efficient solutions, we offer comprehensive service with quick response times and know-how acquired over decades. We keep machines running so that your company can keep running.

werkzeug_1

Lubricant preparation

To keep cooling lubricants clean during the production process and to protect workpieces from scratching, Filtration Group offers automatic filtration systems that handle both the separation of large particles, such as metal shavings, and the filtration of ultra-fine dust particles with maximum precision. Here, the systems combine innovative materials with mature processes.

Back-flushing filters - AF

Duplex filters

Filter elements for fluid filtration

Post-processing systems

FG Flow Guard

Lubricant filtration

Cooling lubricants must be cleaned before being fed to the machine tool. To protect the machine and the nozzles in the inner feed, different filter systems from Filtration Group are used that are optimally designed for the particular requirements.

Pressure filters

Duplex filters

Return line filters

Breather filters

Filter elements

EcoParts

Oil mist separation

The interaction of heat and lubricants during grinding, milling or turning creates a fine oil mist, which collects on the machine surfaces and on the mucous membranes of workers. Filtration Group eliminates this risk for humans and equipment alike with high-powered separators which separate the oil mist at its point of origination using coalescer elements.

Oil mist separator LGA and ASL

Dedusting

Wherever planing work is being done, there are going to be shavings. The same is true in the construction and use of machine tools, even where the tasks are more often milling and grinding. In those cases not only are metal or plastic shavings generated, but great quantities of dust. Because this dust is harmful to both the equipment and the workers, it needs to be extracted and cleaned. Filtration Group's fine-pored filters allow nothing but pure air to escape.

Conical and cylindrical filter cartridges

Compact filter elements

Cleaning units

Oil care

During the production process particles from air and materials collect in the hydraulic oil, with process and cooling water mixed in. All impurities are cleanly separated in the filters from Filtration Group, and water droplets are collected on the coalescer elements sink out of the separators. All that is left is oil with a minuscule portion of water.

Particle counters

Mobile filter units

Oil-water separators

Turning Machines

Get the hang of

Low pressure filters from Filtration Group are used for short and long turning lathes. Chips are flushed away in a targeted manner. The tried and tested filter ensures reliable manufacturing processes and energy-efficient cooling of the tools. Even with large quantities of chips, even long-chipping materials are reliably crushed and flushed away.

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Turbocharger

Clean work with turbocharger systems

In the manufacture of turbocharger systems, reliable oil mist separation on the cutting and grinding machine tools is of great importance. The customer Bosch MAHLE Turbo Systems (BMTS) opted for 40 Filtration Group oil mist separators to improve the separation rate.

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Molding Machines

Protection of employees against oil aerosols

Our customer is a manufacturer of diesel systems and, among other things, manufactures injection pumps for the passenger car sector. The resulting aerosol mist in the production halls is harmful to the health of the employees. The Filtration Group LGA aerosol separator protects man and machine by complying with all TA-Air limit values.

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vehicle

Cooling lubricant preparation at high pressure

MAHLE GmbH produces high-quality pistons for commercial vehicles and passenger cars. The cooling lubricant used must be finely filtered in the high-pressure range. Four AF 179 S automatic backflushing filters are installed downstream of the previous FAUDI belt filter system. The solution offers fine filtration with a filtration rate of < 40 μm. 

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formel1

Precision and performance compactly combined

In order to optimize the grinding process and protect the tools from damage, a manufacturer of high-performance components for Formula 1, WEC and the American Nascar series had its grinding machine equipped with an R8-40 DN 250 automatic backflushing filter. The high separation efficiency and self-cleaning function increased process reliability.

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Turning Machines

Get the hang of

Low pressure filters from Filtration Group are used for short and long turning lathes. Chips are flushed away in a targeted manner. The tried and tested filter ensures reliable manufacturing processes and energy-efficient cooling of the tools. Even with large quantities of chips, even long-chipping materials are reliably crushed and flushed away.

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Special solutions

Filtration Group offers all filter systems and separation systems as customized solutions. Our experts will be happy to work with you to find the version that best meets the specialized requirements in your work environment.